In manufacturing environments, research labs, water treatment facilities, and other buildings, having systems in place that detect flames and toxic gases is very important. From workers spending hours in confined spaces to production workers handling sensitive equipment, these detection systems are vital to keeping an area safe from these potentially catastrophic threats. But when choosing a system to use for your facility, many factors may come into play, such as work conditions, system costs, installation procedures, and more. Thus, for many companies in need of industrial flame detection systems, the smartest choice is to install a catalytic sensor.

Little if any Maintenance

Because catalytic bead sensors have been available for decades, they have a proven track record of reliability. By needing very little maintenance once installed, they are looked at as very cost-effective options for businesses that may have a tight industrial safety budget. In most cases, a weekly calibration check by maintenance technicians is sufficient to keep these sensors working effectively.

Easy Installation

Along with being very affordable and cost-effective, catalytic gas detectors are also very easy to install. Small in size, they fit easily into almost any space, and can often withstand a variety of harsh work environments, including high temperatures, dust, and dirt. Whether installed in a confined space or in a large manufacturing area, a catalytic gas sensor can prove to be well worth the investment.

Calibration Procedures

For a sensor to properly read nearby gas levels and then transmit accurate and reliable data to monitoring centers, it must always be properly calibrated. While they may need little general maintenance to continue functioning properly, calibration procedures must be followed very carefully. Along with a weekly test of the sensors, they should also be checked during each shift by maintenance technicians, managers, or other employees who have been trained in calibration procedures.

Consider Your Work Environment

Even though these sensors work well in most work environments, there may be situations where problems can ensue. In most cases, this may involve an over-saturation of gases in an area, which can sometimes cause data to get distorted. However, if calibration procedures are followed as ordered, and the correct sensors are chosen based on a facility’s work environment, they will likely have few if any problems.

Use Proper Positioning

While these sensors can be installed virtually anywhere, it is important to position them properly. By doing so, you can assure they will be at their most effective. Since the electronic circuitry contained in these sensors is very sensitive, it’s best to position them as close to equipment as possible. Once done, they can then pick up very slight shocks or vibrations, which can indicate equipment malfunctions that could result in gas leaks. Once maintenance technicians are made aware of these problems, they can enact repairs before bigger problems arise.

Get Additional Facts

If you want to learn additional facts about the benefits of catalytic gas detection, contact Global Detection Systems by calling 409-927-2980 or visiting to schedule a consultation.

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